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Clean the matrix plate area

Introduction

The printheads are located in the matrix plate. The printheads and the matrix plate area need to be cleaned regularly. As well as the anti-reflective strips and mirror edges.

NOTE

The operator panel gives a warning to perform this procedure at least once a month, and depending on the ink usage, between 7 and 30 days. To guarantee the print quality it is recommended to clean the matrix plate once a week. Cleaning the matrix plate is the first part of this procedure, step 1 to step 10.

During the use of the printer, dust and fibers from the media can accumulate on the edges of the anti-reflective strips and mirrors of the printhead carriage. If these fibers touch the surface of the paper during printing, they can wipe through the uncured ink and can cause print quality issues.

These print quality issues can easily be mistaken for printhead issues, as these fibers are stuck to the carriage. To prevent unnecessary service calls or printhead replacements, the edges of the anti-reflective strips and mirrors need to be cleaned regularly.

Video: Clean the matrix plate

Before you begin

Use Colorado 1630 prescribed:

  • Microflex gloves for handling ink

  • Foams and swabs

  • Matrix plate cleaning tool

  • Cleaning liquid (Cleaner MB - methyl benzoate)

  • Cleaner IPA

NOTE

For information on the prescribed maintenance materials, see List of Colorado 1630 maintenance materials.

IMPORTANT

There are 2 types of swabs. The cleaning procedure depends on the width of the swab.

CAUTION

Wear the prescribed gloves when contact with ink or maintenance materials is possible. Gloves should always overlap sleeves. Follow the Safety Data Sheets (SDS) guidelines carefully in order to ensure maximum safety.

IMPORTANT

Use the prescribed cleaning liquid. Do not use any other cleaners.

Procedure

  1. Start the maintenance action via the operator panel. For more information, see Start manual maintenance or Start periodic maintenance.
  2. Put on the Colorado 1630 approved gloves.
  3. Take a new and clean piece of matrix plate cleaning foam and put it in the holder of the cleaning tool.
  4. Take the matrix plate cleaning tool, go to the media input side and locate the manual maintenance door on the left.
  5. Open the media cover (1) and lift the lever of the manual maintenance door on the left (2). Close the cover before starting the maintenance to avoid bumping into it.
  6. Open the manual maintenance door (3). A light is switched on.
    IMPORTANT

    Do not use any external light source to prevent curing of the ink and damage to the printheads.

  7. Locate the matrix plate in the compartment.
  8. Place the matrix plate cleaning tool against the matrix plate. Position it correctly with the arrows facing you, as illustrated.
  9. Press the cleaning tool against the matrix plate.
    IMPORTANT

    Press until you lift the printhead carriage up very lightly. When you press too hard you will damage the printheads and carriage.

    1. Make sure all sides of the tool press against the matrix plate.

      Only when you place the cleaning tool correctly you will hear a beep-beep signal.

    2. Hold the cleaning tool in place for at least 24 seconds until you hear a long beep signal.
  10. Take out the matrix plate cleaning tool and check the stamp on the foam for ink accumulation.

    When accumulated ink between the printheads is visible, you have to perform the cleaning action again from step 8 with a new foam. See the spots within the red circles in the illustration.

    When only a light stamp mark is visible on the foam, you can continue the cleaning action.

    you have to perform the cleaning action again from step 8 with a new foam.

    When the stamp mark density is not uniform on the foam replace the foam and use the tool again.

    In this example you see that you have applied more pressure at the right-hand side of the foam.

    When the stamp mark density is not uniform on the foam replace the foam and use the tool again.

    In this example you see that you have applied more pressure at the top side of the foam.

  11. Take a Colorado 1630 approved swab. Swabs come in 2 sizes:
    • Wide TX714A swab

    • Narrow TX761 swab

  12. Clean the matrix plate including the dummy printheads, until all visible residue ink is gone.
    IMPORTANT
    • Only clean the lower surface of the matrix plate. Never put the swab between a printhead and the matrix plate area.

    • Do not touch the printhead. When you touch it, you could damage the printhead.

    Always wipe with the swabs away from you to minimize the risk of touching the nozzles. Never clean in the opposite direction (towards you).

    Narrow swab

    Wide swab

    If you use a narrow swab, hold the swab sideways.

    If you use a wide swab, hold the swab upright.

    IMPORTANT
    • Make sure to end the cleaning procedure within 5 minutes, when you use the cleaning liquid. The printer has to perform automatic maintenance after, to make sure the cleaning liquid does not damage the printheads.

    • Use as many swabs as necessary.

  13. Dampen a new swab with the cleaning liquid cleaner MB and clean the lower side of the plate again to remove any remaining or non-visible ink.
  14. Locate the black protection cover and inspect if it is polluted with ink, media dust or fibers.
  15. In case of pollution, take a new swab and clean the black protection cover especially the protruding parts (red indicated area).
  16. Only when necessary, dampen a new swab with the cleaner IPA and clean the polluted parts of the black protection cover again.
  17. Make sure that all residue ink is removed.
  18. Use a lint free cloth with cleaner IPA to clean both edges of the left mirror.
  19. Use a lint free cloth with cleaner IPA to clean the left black anti-reflective strip.
  20. Use a lint free cloth with cleaner IPA to clean the edges of the right mirror and the right anti-reflective strip.