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Dry Printhead Swabbing Procedure

Introduction

If a nozzle or group of nozzles do not recover, it may be necessary to recover the nozzle by manual dry printhead swabbing.

Equipment

  • Safety glasses with side shields

  • Gloves (for example: Ansell Microflex 93-260)

  • Foam Tipped Swab

  • Cloth-Poly Wipe 10cm x 10cm (lint-free)

IMPORTANT

Do NOT use flush liquid for daily printhead maintenance. It may contribute to increased ink/flush pollution levels on the printheads and the underside of the carriage.

CAUTION

The underside of the UV lamps may be hot, avoid touching them.

Procedure

  1. Print the Nozzle Check Print and evaluate.
    NOTE

    To help locate nozzles that need recovering remove the nozzle check print from the vacuum table and place it on the floor under the carriage in the maintenance area. Make sure it is in the correct orientation so the colors are aligned. The print represents a projection of the jetting performance of each printhead. This makes it easier to trace a nozzle or group of nozzle outs back to the area on the actual printhead nozzle plate that requires swabbing.

  2. Slide open the maintenance station drawer.
  3. Push the Raise Carriage button.
  4. Use a swab or lint-free cloth to dry wipe the printheads that have nozzles out with low force.
    IMPORTANT

    Keep swabs and lint-free cloth clean prior to use.

    Do not let the seam on the foam of the swab contact the bottom of the printhead. This can damage the printhead. See the next figure.

    IMPORTANT

    When contamination is stuck to the nozzle plate of the printhead (the surface feels rough), use Isopropyl alcohol to wet the cloth before wiping the printhead.

  5. Position the foam end of the swab or the lint-free cloth at one end of the printhead as shown in the next figure. Slowly move in about 2 seconds the swab or cloth from one end of the double printhead to the other.
    IMPORTANT

    Never use the same swab or cloth on two different color channels.

    Never "scrub" the printhead with a swab as this will drag debris into other nozzles.

  6. Close the Maintenance station drawer.
  7. Print the Nozzle Check Print and evaluate.

    If necessary, perform an automatic maintenance (AMS) procedure on the printheads that still show dropped nozzles.

    NOTE

    If a nozzle does not recover through this manual dry printhead swabbing procedure, it may be necessary to recover the nozzle by a manual ink purge and swabbing procedure. See: Manual Ink Purge and Printhead Swabbing.