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Empty Ink Waste Trays

Introduction

There are two waste trays. The Purge Waste Tray is located under the Maintenance station. It catches ink purged from either Manual maintenance or Automated printhead maintenance. The Spit Waste Tray is located below the ink spit catcher. It accumulates waste ink from printhead spitting.

1 = Purge Waste Tray 2 = Spit Waste Tray

About this task

Empty both waste trays weekly.

CAUTION

Both ink waste trays contain uncured ink. For safety reasons, it is necessary to wear nitrile gloves, a lab coat and safety glasses with side shields to protect users from contacting the ink. UV-curable inks contain chemicals which can lead to sensitization with prolonged or repeated exposure to skin. These chemicals inside the UV ink can begin to penetrate the gloves in less than 10 minutes. Since they have no pigment, exposure is not obvious. Therefore, Océ recommends that only approved nitrile gloves are used for a maximum of 10 minutes after being contaminated with ink and never reused. Damaged gloves should be changed immediately (see the Maintenance Guidelines section and Safety chapter for more details on the recommended nitrile gloves). .

NOTE

Although the carriage is oriented so that the nozzles spit into the slots in the spit catcher, some ink will find its way onto the flat surfaces. Open the maintenance drawer to check the surface of the spit catcher daily. If you see any ink wipe it up with a clean cloth or paper towel.

Equipment

  • Foam Tipped Swab or Cloth-Poly Wipe

  • An empty semi-transparent 1.0 liter plastic container for the Spit Waste tray

  • An empty semi-transparent 5 liter plastic container for the Purge Waste tray

  • Two plastic funnels: one small and one large (see photos)

  • A plastic basin that can hold both containers and also catch any ink spilled during draining

Procedure

  1. To empty the Purge waste tray first slide the maintenance drawer open.
  2. Put the plastic basin in place on the floor to catch any drips while the tray is emptied.
  3. Place a suitable empty container that holds at least 5 liters in the plastic basin with a large funnel placed under the Purge waste tray drain spigot.
  4. Place a large funnel into the top of the 5L waste container. Align the funnel to the waste valve so that the ink will go inside the funnel and jug when the valve is opened.
  5. Rotate the waste valve knob counter-clockwise until the white line is vertical to start the flow of waste ink.
  6. Wait for all of the waste ink to drain. If necessary, empty or use a second waste container.
    NOTE

    Tip:

    If ink has dried on the spigot from previous draining, it may be necessary to carefully use a significant amount of force to open the valve..

  7. Shut off the valve when ink no longer drains out (or if the container becomes full).
  8. Rotate the purge waste tray valve knob clockwise until it is fully closed and the white line is horizontal.
  9. When the ink stops dripping, use a swab to wipe the inside of the valve tip clean as some ink can remain inside and drip out later when the printer is in motion.
  10. With the Maintenance station drawer still open, hold a 1.0 liter container with a small funnel under the Spit waste tray valve.
  11. Rotate the spit tray waste valve knob counter-clockwise until the white line is horizontal and the ink begins to flow out.

  12. When the ink stops dripping out, rotate the spit tray waste valve knob clockwise until it is fully closed and the white line is vertical.
  13. With the valve closed, use a swab to thoroughly clean the inside of the valve tip.

  14. Empty the 1 liter container into the larger container that holds the Purge waste ink.
  15. Dispose of the waste ink and other contaminated material in a suitable, environmentally-friendly manner.