Media can be registered on the table using the built-in registration pins and the table rulers. The registration pins can be linked to the vacuum switch or activated manually by the operator to allow quick registration of the media to the printer origin. The rulers are printed on the table and provide a horizontal and vertical rule that originate from the 0,0 print origin points on the table. The rulers can also help to provide offset distances if you need to start a print away from the origin point.
The registration pin system help the operator register media on the vacuum table. Registration pin operation can be set at the user interface to work in either manual or automated mode. Individual pins can also be set to Off or On in the menu.
In manual mode the vacuum foot pedal switch for the corresponding zone can be used to raise or lower the desired pins. This is done by keeping the switch depressed for approximately 2 seconds. For large format single sheet printing on an XT printer, depressing the zone A vacuum foot pedal switch for approximately 4 seconds will raise and lower the required pins to support large format printing.
In automated mode the registration pins will be in the Up position waiting for the operator to load media. Once the operator has registered media and initiated the table vacuum switch for the selected zone, the pins used to register the media for that zone will retract. After the print job is completed and the gantry has moved clear from the last print zone, the relevant pins will return to their Up position and the table vacuum will be turned off. To eliminate the possibility of a crash between the pins and the gantry or carriage, the printer verifies the Down state position of each pin when possible interference conditions may exist.
When the printer is powered on, but not ready to print, all registration pins will be in the Down position.
IMPORTANT
Do not slide heavy media into the pins with excessive force.
Media with abrasive edges can damage the pins - handle carefully.
Ink contamination can cause pins errors (see Pin Maintenance section below for cleaning tips).
You can set the behaviour of the registration pins and also determine which of the pins are active in the Settings tab.
The media registration pins behaviours for a GTF include:
Off
Independent of vacuum (manual)
Linked to vacuum (automatic)
Determine which pins are active by checking or un-checking them on the grid.
The non coloured pins work separately, the pins with the same colour are grouped as pairs can only be switched off and on together.
You can set the behaviour of the registration pins and also determine which of the pins are active in the Settings tab.
The media registration pins behaviours for an XTF include:
Off
Independent of vacuum (manual)
Linked to vacuum, zone A only (both groups - vertical and horizontal);
Linked to vacuum, zone B only (both groups - vertical and horizontal);
Linked to vacuum, Full table mode (both groups in Zone A + vertical in Zone B);
Linked to vacuum, zone A and B - 2 up mode (both groups in either Zone A or Zone B).
Determine which pins are active by checking or un-checking them on the grid.
The non coloured pins work separately, the pins with the same colour are grouped as pairs can only be switched off and on together.
The table has two origins per zone, one on the left and one on the right. In the printer software you can decide which origin will be used to define the offset values.
Three Levels of Safety:
Before any gantry motion begins, the printer software retracts all registration pins.
Each of 4 pin groups has a “safety zone”. When the moving gantry enters any of these zones, all pins from the appropriate group retract to provide safe gantry passage.
If pin behaviour is set to manual – the user is allowed to activate pins using the table vacuum pedals. However, if the gantry is within safety zone of any of the pin groups, that group will ignore request to extend. The same is true if pins are in one of automatic operational modes.
Error handling
In case any of the pins is stuck in either UP or DOWN position, gantry motion is stopped, printing cancelled and the "registration pin error" window will pop-up. Safety zones ensure detection of a pin that failed to retract and the gantry stops before it hits that pin.
The pop-up error window informs the user that the software detected undesired pin position, and it will show possible reasons for the error (air pressure, sensors) and ask user to visually check if all pins are in retracted (DOWN) position. There are two buttons in this error window - one allows the user to re-initialize pins and another button allows the user to completely disable the pins. Pins are automatically re-enabled on the next printer power-up, so they go through usual initialization process.
NOTE
If initialization fails, the same process of error handling repeats. In this case you must request a service call.
Registration Pin Error WindowDuring a print job with a bleed, ink will deposit on the top surface of the pins and pin housings. The accumulation of ink on these surfaces should not grow beyond the top surface of the overlay. When this occurs remove the accumulated ink by using a razor blade or scraper on the top surface of the overlay only (with pins in the down position). It is also possible to clean the top surface of each pin with the same tools in their up position.
IMPORTANT
• Do not use any cleaning solutions to clean pins
• Do not lift overlays to clean pins
• Do not dig out ink from below the top surface of the overlay as this may damage the surface of the pin.