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Change the media settings

Introduction

You can change the media settings of a media profile in the RIP.

About this task

Only when you create a new media profile or edit an existing media profile you can tune the media settings. It is advised to use the Colorado M-series media profiles and not change the media settings. Only advanced users or application specialists should edit media profiles and have to tune the media settings.

IMPORTANT

Changing the media settings can cause damage to your printer which may void your machine warranty service.

NOTE
  • Changing the media settings can result in poor print quality.

  • This manual provides you with basic information in order to create and change media profiles. Profiling is an expert task which requires additional information and tools not covered by this manual. Contact your local support organization when you want to create or change media profiles.

Before you begin

The location of the media settings differs, depending on the RIP you are using. For more information, see Manage media profiles in ONYX, Manage media profiles in Caldera.

Media settings

[Media setting ]

Description

[Automatic advance correction]

Prints yellow, black or white markers on the media that the printer uses as guidance to optimize the media step accuracy.

  • Select [Normal] to print the yellow markers.

  • Select [Enhanced] to print the black markers.

  • Select [Robust] to print thicker markers.

  • Select [Use white markers] to print white markers.

  • Select [None] when you do not want to print markers.

Use [Normal] as a default. Typically for smooth, white, opaque, non-reflective media types, or when your applications demand markers that are not visible with the naked eye.

Use [Enhanced] for textured and reflective media.

Use [Robust] for very textured and patterned media.

Select [Use white markers] for fully transparent, dark, or mirror-like media. You can combine this setting with other marker settings.

On white media, the printer detects black markers better than yellow markers. Take note that black markers are visible with the naked eye, unlike the yellow markers. Black markers may have to be cut out from the printed output, depending on your applications.

When the printer cannot read the markers, due to the media type used, a message appears on the operator panel. Select [None] when yellow, black and white markers cannot be read. See Solve specific quality problems.

The use of markers has influence on the width of the print: [None] adds no width but uses the 5.3 mm (0.21 inch) default margin, [Normal] 8.9 mm (0.35 inch) margin, [Enhanced] 17.5 mm (0.69 inch) margin, [Robust] 22.7 mm (0.9 inch) margin.

NOTE
  • This setting is enabled for all print modes except [Gloss High Key], [Gloss Express] and [Gloss Speed].

[Vacuum power]

Controls the suction of the media on the platen. Per media category default values are used for each of the five zones available. Only change the vacuum power when you encounter problems:

  • Make sure the values for zones A, B, and C are always higher than for zones D and E.

  • Increase the vacuum power with steps of 10% when the vacuum power appears to be too low, e.g. when media is not flat on the printer platen.

  • Decrease the vacuum power with steps of 10% when the vacuum power appears to be too high, e.g. when the leading edge of the media is blocked halfway across the printer platen, or when dark tracks are visible around the swath boundary1 and graininess is poor within swaths.

  • Do not set the values below 30% when [Winding tension] is set to [No tension bar] or [Locked tension bar].

  • Always re-calibrate the media after you changed the vacuum power.

Location of the zones A, B, C, D, E, with (1) media transport direction:

1 Swath boundary. Two adjoining swaths/passes of the printhead must be positioned without overlap (dark lines), or gap (white lines ).

[Winding tension]

Controls winding. For printing without winding or for winding without tension bar select [No tension bar].

For certain media types it is necessary to wind the media with a tension bar in order to let it run smoothly. Select [Tension bar] for media that is flexible and buckle-sensitive but not too stiff. Select [Locked tension bar] for media that is very stiff. Depending on what is selected here, the operator panel will display a request for taping media, locking, or placing a tension bar.

NOTE

After you have changed the setting, make sure to reload the media roll in the media drawer. Only then the change will take effect.

[Auto media advance]

Prevents pinch roller marks that can occur on sensitive media while it sits idle in the loaded position or while it lies on the printer platen for more than two minutes. When you create a new media profile, [Auto media advance] is disabled by default. When enabled, this setting advances the media past the pressure point at the start of a print job or at the request of a manual cut. Depending on the media position, the setting can spool forward a longer media length.

NOTE
  • After you have changed the setting, make sure to reload the media roll in the media drawer. Only then the change will take effect.

  • After you finish printing on sensitive media, it is advised to roll up the media roll in the media drawer.

[Manual loading]

Use this setting when you print on flexible or curled media.

Mostly used with a leading strip of rigid media. Width detection will be done just before printing at the position of the printhead.

You can open the top cover and you can place the media manually in position.

[Suitable for printer cutter ]

Controls the use of the printer cutter. Disable the use of the automatic cutter when it is not suitable for the media type, for example with textile, canvas or heavy banners. When disabled the printer will request the operator to cut the media manually.

NOTE

After you have changed the setting, make sure to reload the media roll in the media drawer. Only then the change will take effect.

[Outer core diameter ]

Fill in the outer core diameter of the media roll in millimeters. With this information and the data collected while printing jobs, the printer will calculate the remaining media length.

If the [Remaining length] is displayed as [Unknown] on the operator panel, continue printing until the remaining media length can be calculated.

NOTE

After you have changed the setting, make sure to reload the media roll in the media drawer. Only then the change will take effect.

[Media thickness ]

Fill in the thickness of the media before the media is loaded for the first time This value represents the total thickness of the media, e.g. for self-adhesive vinyl, PVC including the liner.

The media thickness determines the printhead carriage height and must be set correctly in order to perform printhead carriage calibration.

NOTE
  • An incorrect setting of the media thickness can lead to a wrong calculation of the length of the media on the media roll.

  • The media thickness must be set correctly and is crucial for good print quality.

    Incorrect media thickness can lead to print quality artefacts like banding or unsharp fonts and even can cause media touches which can damage the printhead.

  • After you have changed the setting, make sure to reload the media roll in the media drawer. Only then the change will take effect.

[Moist sensitivity]

Prevents to print on media that might have been affected by humidity or moisture. When you create a new media profile, [Moist sensitivity] is disabled by default: the value is set to 0. When enabled, the printer spools the media forward at the start of a print job or at the request of a manual cut after the defined inactivity time limit is reached: where value[1] is the longest time (1800 sec.), [2] (250 sec.), and [3] the shortest time (120 sec.).

By spooling the media forward, the part of the media that is on the platen or that sits idle in the loaded position is not used to print on. It is advised to use the moist sensitivity setting when you use paper-based media that is sensitive to and exposed to temperature and humidity variation. This way you prevent printing on waved and wrinkled media and the print quality is not compromised.

IMPORTANT

Incorrect moist sensitivity can cause waved and wrinkled media. This can lead to a carriage crash and can damage the machine, which may void your machine warranty service.

NOTE
  • After you have changed the setting, make sure to reload the media roll in the media drawer. Only then the change will take effect.

  • After you finish printing on sensitive media, it is advised to roll up the media roll in the media drawer.

[Print Gap]

The Print Gap controls the height of the carriage with respect to the media. The print gap can be set to "Medium" or "High". Default setting is "Medium".

High position should only be used when experimenting with new media, to prevent the printhead from touching the medium. Some print quality artifacts can appear when the carriage is too far from the media surface. These artifacts can be reduced by choosing the "Medium" print gap option. However, a smaller print gap increases the chance on media touches.

[ Advanced media step calibration]

With this setting you can enable or disable an additional calibration. SAV media is more sensitive to a certain OD banding. With this calibration the paperstep is optimized for this OD banding. For SAV media this setting is automatically enabled.

This setting can be disabled to reduce media calibration time and media waste.

This additional calibration is intended for SAV media and should be enabled to get the optimal performance.

In exceptional cases for media with OD banding enabling this setting might reduce the OD banding.

[Suitable for edge detection]

With this setting the printer automatically detects the position and width of media. This prevents pollution of the print surface.

The printer can not automatically detect dark and transparent media. For these media, disable [Suitable for edge detection]. In this case the printer relies on the media width that you enter, and assumes that the media is positioned in the center of the printer.

Print mode setting

Description

[Print surface temperature]

Controls the temperature of the platen. Generally there is no need to change this settings. Therefore recommended to keep this setting as defined in the media profile, and only adjust after consulting with an application specialist.

[Precure power]

Controls the curing intensity of the LED for the first part of the curing zone. Default value is 0. Tune by decreasing or increasing the setting and minimize gloss banding, especially in dark areas. When you turn the [Precure power ] completely off ink adhesion can improve, but this can result in gloss banding. The LED is off when the value is set to -5. Tune with small steps of 1 or 2 at a time.

CAUTION

Changing the curing settings can result in insufficient curing of the UV-ink layer. When you have changed the settings, wear Colorado M-series approved gloves the first time you handle the printed output to prevent any possible contact with uncured ink.

IMPORTANT

Changing the curing settings can result in insufficient curing of the UV-ink layer. Especially in combination with the [Moist protection] setting there is a risk the printer can get polluted. When the machine is polluted make sure you clean it or call your local service representative.

[Throughcure/Postcure power]

Controls the curing intensity of the LED for the subsequent part of the curing zone. Default value is 0. Increase to get rid of smudges (due to rubbing) or not fully cured ink. Decrease to minimize the appearance of a white haze on dark areas. Decrease to limit heating of the media. The LED cannot be turned off.

CAUTION

Changing the curing settings can result in insufficient curing of the UV-ink layer. When you have changed the settings, wear Colorado M-series approved gloves the first time you handle the printed output to prevent any possible contact with uncured ink.

IMPORTANT

Changing the curing settings can result in insufficient curing of the UV-ink layer. Especially in combination with the [Moist protection] setting there is a risk the printer can get polluted. When the machine is polluted make sure you clean it or call your local service representative.

Smudging

[Pincure power]

Controls the curing intensity of the LED for matte print modes. Default value is 0. Increase or decrease for minor adjustment of the gloss value, for respectively lower or higher gloss value. Decrease to lower the heat load on sensitive media. Decrease to diminish eventual visibility of print surface suction holes in case of very thin media. The LED cannot be turned off.

CAUTION

Changing the curing settings can result in insufficient curing of the UV-ink layer. When you have changed the settings, wear Colorado M-series approved gloves the first time you handle the printed output to prevent any possible contact with uncured ink.

IMPORTANT

Changing the curing settings can result in insufficient curing of the UV-ink layer. Especially in combination with the [Moist protection] setting there is a risk the printer can get polluted. When the machine is polluted make sure you clean it or call your local service representative.

[Advance correction (Caldera) / Step correction (ONYX)]

Controls the average step size for the selected media and print mode. Only change this setting when media calibration, [Automatic advance correction], and decreasing the vacuum settings do not help enough in improving the print quality.

Decrease for smaller steps, in case of constant light lines (at the swath boundary). Increase for larger steps, in case of constant dark lines. When both light and dark lines are present, you cannot correct it via this setting.

NOTE
  • The [Automatic advance correction] setting will still work when you use [Advance correction/Step correction].

  • The change of this setting is only applied to a job when the queue is empty. Send jobs one by one to make sure that the changes are applied

[Print direction]

There are two options for this setting:

  • Bidirectional is the default option.

  • A monodirectional option is available for all print modes at half productivity. Monodirectional means that the engine prints and cures only in one direction.

[High Density]

Available for matte print modes on textured media. Ink coverage +25%

[Optimized color profiling]

The [Optimized color profiling] level is set as part of the color profiling sequence. When the level is set to 1, no color corrections are made. In case of wrinkles, increase the [Optimized color profiling] in order to reduce the ink limit in an optimized way. This will reduce the risk of wrinkles.

[Adhesion]

There are two options for this setting:

  • [Normal] is the default option.

  • [Enhanced] is available for white ink print modes. Use this setting when adhesion of ink to media is low. This setting reduces print speed.

[Flood Fill (Gloss)]

Only for FLXfinish+.

When this setting is checked and there is no gloss layer, the print is fully Gloss.

When this setting is not checked and there is no gloss layer, the print is fully Matte.

[Flood Fill (White)]

Only for white ink print modes.

When this setting is checked, the printer generates a white flood fill. This substitutes white spot data.

[Define layers]

Only for white ink print modes.

Define the layer structure for multilayer prints.